METZNER EXPANDS ITS COMPETENCE
IN FOIL PROCESSING FOR HIGH-VOLTAGE CABLES

January 31, 2019
Neu-Ulm, January 30, 2019: In recent years, Metzner Maschinenbau GmbH has continuously invested in the expansion of the future-oriented field of e‑mobility. During this time, the Metzner development team has significantly expanded its competencies and initiated numerous further developments in the automated machining process of high-voltage cables. This is now paying off: The company already offers tried and tested solutions for around half of all work steps required in the process chain of this special cable processing — from semi-automatic machines to entire production lines with a higher degree of automation.
Metzner machines are now capable of processing cables from a wide range of manufacturers and with different cross-sections (diameters from 4 to 120 mm²). In addition, the machine manufacturer has succeeded in making an important advance in the automatic foil processing of high-voltage cables: With the help of the process developed by Metzner, not only foils with a length of 40 mm, but up to 200 mm can now be removed safely and precisely. And this is now also possible for high-voltage cables with a manufacturer-dependent adhesive foil fit on the braided shield. The fact that the foil in this case has a relatively strong bond with the braid makes its removal much more difficult than with foils with an adhesive fit on the outer sheath. In addition, Metzner has now also successfully implemented the automatic cutting back of the cable shield for lengths of over 100 mm.
“This shows that, following the progress already made in high-voltage cable processing, we are continuing to work flat out to be able to cover the entire process chain soon — especially the various connector assembly steps,” says Managing Director Gerhard Rauch. On the way to this goal, the company has now again made decisive progress.
In addition, the machine manufacturer has also made important progress in the automatic foil processing of high-voltage cables: With the help of the process developed by Metzner, not only foils with a length of 40 mm but up to 200 mm can now be removed safely and precisely. And this is now also possible for high-voltage cables with a manufacturer-dependent adhesive foil fit on the braided shield. The fact that the foil in this case has a relatively strong bond with the braid makes its removal much more difficult than with foils with an adhesive fit on the outer sheath. In addition, Metzner has now also successfully implemented the automatic cutting back of the cable shield for lengths of over 100 mm.
“This shows that, following the progress already made in high-voltage cable processing, we are continuing to work flat out to be able to cover the entire process chain soon — especially the various connector assembly steps,” says Managing Director Gerhard Rauch. On the way to this goal, the company has now again made decisive progress.
In addition, the machine manufacturer has also made important progress in the automatic foil processing of high-voltage cables: With the help of the process developed by Metzner, not only foils with a length of 40 mm but up to 200 mm can now be removed safely and precisely. And this is now also possible for high-voltage cables with a manufacturer-dependent adhesive foil fit on the braided shield. The fact that the foil in this case has a relatively strong bond with the braid makes its removal much more difficult than with foils with an adhesive fit on the outer sheath. In addition, Metzner has now also successfully implemented the automatic cutting back of the cable shield for lengths of over 100 mm.
“This shows that, following the progress already made in high-voltage cable processing, we are continuing to work flat out to be able to cover the entire process chain soon — especially the various connector assembly steps,” says Managing Director Gerhard Rauch. On the way to this goal, the company has now again made decisive progress.
In addition, the machine manufacturer has also made important progress in the automatic foil processing of high-voltage cables: With the help of the process developed by Metzner, not only foils with a length of 40 mm but up to 200 mm can now be removed safely and precisely. And this is now also possible for high-voltage cables with a manufacturer-dependent adhesive foil fit on the braided shield. The fact that the foil in this case has a relatively strong bond with the braid makes its removal much more difficult than with foils with an adhesive fit on the outer sheath. In addition, Metzner has now also successfully implemented the automatic cutting back of the cable shield for lengths of over 100 mm.
“This shows that, following the progress already made in high-voltage cable processing, we are continuing to work flat out to be able to cover the entire process chain soon — especially the various connector assembly steps,” says Managing Director Gerhard Rauch. On the way to this goal, the company has now again made decisive progress.
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The hydraulics hiss quietly, silver tablets moving very quick — about the size of an A4 sheet of paper — from left to right to the next station. The orange cable is clamped, a tool moves over it and presses the connector in place. 21 work steps a workpiece goes through a workpiece in this 20-meter-long meter long machine, which is installed Metzner E‑Mobility in Neu-Ulm, Germany.

Since 2013, Metzner Holding has been using 90 — 100 % in-house electricity for its entire production. “With photovoltaics we generate clean and sustainable electricity” — Gerhard Rauch (Managing Director).

In March 2019 EQ ZERT certified the quality management system of Metzner Maschinenbau GmbH according to ISO 9001:2015. The management of the internationally active, medium-sized mechanical engineering company sees this as confirmation that it is on the right track with the company policy it has been pursuing for many years.

With over 30 years of experience in the production of series and special machines, we offer our customers competent solutions and concentrated know-how. A medium-sized company culture, short decision-making processes and a respectful environment enable our employees to contribute their own ideas and experience to the development of the machines.

Neu-Ulm, August 23, 2018: Everyone is talking about the transition from combustion engines to electric motors. In the course of this far-reaching change, there is no question that the production of electric vehicles will increase significantly in the coming years — even if it will probably still take some time before the means of transportation can be found on the roads everywhere.